1939 Buick Special C41 Transmission

JimShelly

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Let me update you on my transmission woes. I’ve run this car in Great Race for the last 3 years. I don’t think the transmission is up to the constant shifting and loading. After all this is a 4000 pound car and a 60 pound transmission. Good for normal driving, not good at stress.

I now own 3 1939 Special transmissions. #1 parts are in a bucket under my workbench, having failed in a most spectacular fashion during the 2022 Great Race. The rear bearing failed (I suspect because the main shaft internal pilot bearing went bad, allowing too much runout on the shaft), the fluid escaped and everything internal overheated badly. I bought #2 transmission and gave it to a local old time tranny rebuilder who was really dubious about the internal parts from #1. I put the rebuilt #2 in the car and ran the 2023 Great Race without problems. BUT then in a weekend practice rally last October it locked up with 10 miles left in the event. I got it out of lock, finished the rally and towed the car home. When I checked the fluid it was full of metal.

So, I bought transmission #3. Which was supposed to be very low mileage. Not true. I swapped transmissions and found #3 leaked at both ends. I then gave #2 to a recommended tranny shop and pulled #3 to reseal it. My machinist friend Jim and I took #3 apart and found the bearings were worn, we replaced them and everything looked good after re-assembly. Felt good too. There didn’t seem to be any problems. So I put it back in the car, went out for a test drive and found that the darned thing would not stay in second gear.

On a side note, the first transmission guy went out of business right after I picked up the rebuilt #2. I called my 2ndtransmission guy last week and got his answering machine which said he was in the hospital and wouldn’t be back at work until the end of May. It is getting harder and harder to find people to work on these old cars!

Transmission #3 runs great in reverse, first and third. It stays in 2nd on deacceleration, but when accelerating it pops out. It’s hard to even hold it in gear. I dragged out my 39 shop manual and went through the transmission shifter adjustment procedures. Several times! No change. It still won’t stay in second gear.

Now I’m wondering if anyone in the Buick community has an inkling why? I suspect there is something internal that is bad, but when we had it apart, there was no sign of it. My machinist Jim swears the problem must be external. The synchros don’t have teeth and ours looked very good, we re-used many of the spacers and retainer rings that were in it, I bought new detent springs, but they were much larger than the originals and we didn’t use them. As I said, it went back together and shifted easily and precisely on the bench. In the car not running you can feel the detents when you shift it. But under load…

ANY THOUGHTS?
 
I haven't worked on older Buick standard transmissions, but it sounds like you are touching on most of what I would be looking at.
Re the linkage, you are looking at the detentes, though they are probably not the problem. I expect it would be in or related to the synchro assemblies. If the teeth on the assemblies check out as OK, is it all sitting in good relationship. It could be that if it is popping out of 2nd, the second gear part of the transmission needs to be shimmed towards the syncro assembly so that the teeth are more securely engaged.
Just something to look at:(
 
1st. question.
Is it a 5 bolt or 6 bolt top cover??
5 bolts are a VERY weak trans.
Being a '39 Special it is almost certainly a 5 bolt top cover.
I myself would find a 6 bolt top cover & do what's nec. to make it work.
I did that to my '55 Special & substituted a 6 bolt top cover trans. to it.
NEVER had problems again with the 264 V-8.
Now it wouldn't hold up to a 401 with dual quads.
When you tried to shift fast between 1st. & 2nd. it would break the rear output shaft in 3 pieces because it was getting hung up between 1st. & 2nd.
Even used the torque tube rear.
They didn't hold up to the less powerful srt. 8's of the time, never less even a 264 V-8.
Parts are available, both new & old/used.
Try Bob's Automobilia in Ca.
I've done MANY in the past, not so much today.
Really doesn't make any diff. if cable or floor shift.
Most all internal parts are the same.
An Olds or Pontiac Synhros are better.

Tom T.
 
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Thanks to all for the 'food for thought'. Yes it is a 5 bolt tranny, and yes it's a cable shift. I don't know how big a project it might be to update the transmission. Are there 6 bolts that are the same length as the 5 bolt, or do I have to shorten the torque tube? A big task...
 
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